AKASHA ENTERPRISES

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Engineering Services

Our offerings in this segment are:

1. Oil and Chemical Processing

  • We undertake steady state and dynamic process simulation studies of chemical refining processes.
  • Process Optimization
  • Data validation and reconciliation analysis.
  • Operator training simulator (OTS) development with DCS integration for process plants and refineries.
    • Expertise integrating with a number of DCS systems including Yokogawa, Honeywell, Emerson among others
  • Modelling of 3D based process plant with plant walk-through.
  • Process Data Analytics with project engineering and integration services to your existing processes 

2. Mining and Mineral processing

  • Feasibility studies
  • Plant preliminary design
  • Flowsheet optimization
  • Sampling diagnosis
  • Data reconciliation by material balance
  • Expert systems involving software and sensors for the optimization of the mineral circuit.
    • Optimizing throughput of milling circuits with software alogorthims and smart sensors
    • Enhance recovery of flotation circuits with floatation strategies and image analysis systems
    • Instrumention and audit services
    • Incorporate cameras and vision system software to increase recovery and throughput in flotation circuit and feed belt
  • Process Data Analytics with project engineering and integration services to your existing processes

3. Food, Plastics and Chemical Processing

  • Twin screw extrusion simulation
  • 3D CFD mixing simulation of highly viscous fluids
  • Process Data Analytics with project engineering and integration services to your existing processes
  • Vision System Design and implementation
  • Sensor based and Sorting application
    • Offering includes customized, retrofit solution and optimization of existing process or system in operation.
    • Customized solutions are provided in terms of advanced processing software or controller-DSP-FPGA based system.

4. Steel rolling

  • Offline and online rolling software solutions

5. Power plants

  • Conventional and non-convention power plant modelling and simulation (dynamic and steady)
  • Process Data Analytics with project engineering and integration services to your existing processes

6. Water treatment plant

  • Process modelling and simulation
  • Review and optimize plant designs
  • Analyse energy consumption

7. Automation, Robotics, Material Transfer  and Special Purpose Machines

  • Total plant automation solution for factory and  processes manufacturing
  • Robotic solutions for material handling, manipulating, packaging
  • Special purpose machines involving assembling, filling, conveying, testing

8. Efficiency Improvements across Industries

  • Overall Equipment Effectiveness (OEE) - measure for production efficiency.
  • Overall Consumption Effectiveness (OCE) - measure for consumption efficiency of resources.
  • Mean Time Between Failure (MTBF) and Mean Time To Repair (MTTR) for failure measures
  • Maintenance “Lean” schedule feature to reduce down time and increase speed for process
  • Statistical Process Control methods and Cpk Ratio for measure of quality
  • Carbon footprint measure based on ISO 50001 or UNE-EN 16001
  • Interface with OPC for SCADA/PLC, RFID, Vision Cameras, and ISA 95 compatible ERP (SAP, Oracle, etc.)

9. Training on software packages

  • We conduct hands-on training on various software packages we deal with. Please get in touch with us for any customized training requirements.

10. Software and technical support

  • Through email, phone and personal visit