ASSET HEALTH SOLUTIONS
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Akasha Enterprises offers industrial analytics, management, and business solutions for companies who are willing to gather insights into all their assets which includes static/rotatory machines, automotive and critical equipment used in mining, manufacturing, power and process plants. We use the insights to manage them properly without impacting their productivity, availability or up-time. Our solution and service offering includes: Using industrial data analytics techniques to identify failures of assets and forewarn failures before they occur. By looking into historical information or developing historical database failures are predicted in advance to reduce productivity downtime (+20%*) and thereby keeping assets up-time high without OEE impacts. Assets downtime reduction results in improving maintenance productivity and reduction in maintenance and inventory costs. We provide Integration service supports to organizations in achieving digital transformations required for operating and managing their assets. Integration services activities includes support for ERP integration, IoT Connectivity, historian database capabilities, LIMS support, embedded analytics and handling other white label industrial and business applications. We offer solutions to manage maintenance of assets life for proper decision making with capabilities for monitoring failure trends, root cause breakdown investigations, tracking future maintenance works, preventing costly unproductive downtime, saving and tracking of inventory stocks and improving organization assets return on investments. Also, we provide solutions to manage laboratory information (LIMS) for tracking specimens and workflows, data aggregation for research and BI, regulation compliance and scale up data export. We provide modeling to estimate Remaining-Useful-Life (RUL), End-of-Run time, End-of-Cycle time and failure rates for preventive and predictive maintenance. Our offerings also benefits organization to reduce time consuming manual efforts for data wrangling and processing of assets health analysis by automating them with real-time capabilities. Visualization of assets health status trees and investigation to root cause for failure are part of the automation efforts. Organizations also benefits from automation efforts by reducing resource dependencies for analytics efforts and stay focused on their process and operations. We provide support to embedding analytics for OEM or customer specific assets solution. In addition, we help organizations to incorporate remote diagnostics and prognostics capabilities for asset related requirements. |
PROCESS MONITORING
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Akasha Enterprises offers industrial analytics, management and business solutions for companies who are willing to gather insights into all their process, operations, manufacturing and business data (oil wells and refineries, oil and gas pipelines, gas and chemical plants, manufacturing plants, automotive and financial related) and manage them properly without impacting their productivity, availability or up-time. Our solution and service offering includes: Using our industrial data analytics solutions to gather data from a variety of data sources (like sensors, database, historian, SCADA/PLC, OPC, CAN, cloud, ERP, etc.) and monitor the process for productivity, quality, and performance impacts. We provide solutions to conduct root cause investigations for performance impacts / deviations and understanding the operation behaviors. Generation of reports (daily, weekly, monthly, yearly, etc.) for process activities and KPIs are some of the capabilities of solution offering. Solutions also help in the generation of a reference profile or golden batch profile used for comparison with existing batches. Our industrial analytics help companies in monitoring and improving of following business goals: OEE, energy efficiency, batch yields, safety, revenue recovery, wastage elimination, and environmental compliance. We provide support for mathematical and predictive modelling to get better visibility of the actual process and predicting future behaviors. We provide solutions (with real-time capabilities) to reduce time-consuming manual efforts of industrial analytics required for monitoring and improving the existing process. We offer integration services to achieve digital transformations required for monitoring and managing process. Integration services activities include support for ERP integration, IoT connectivity, historian database capabilities, LIMS support, embedded analytics and handling other white labels industrial and business applications. We also provide MES (Manufacturing Execution System) software to manage production control (OEE), reduce consumption, inventory control, production schedule, planning maintenance, team performance, SPC, and cost controls. |
DESIGN SOLUTIONS
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We offer services for the following: System modeling and validation in the following domains: automotive subsystems, high performance and safety critical systems. Design and prototyping of innovative solutions for customer requirements using machine learning and deep learning, sensor fusion and connectivity technologies. Also includes for modelling and improving existing solutions. Custom industrial system design. |
SIMULATION AND OPTIMIZATION
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We offer services that helps organizations to design, enhance, and optimize their process using simulation and modeling tools. Using simulation and modeling tools, following services are offered: Oil and Gas, Petrochemicals and Specialty chemicals industry Process modeling of any type of chemical process. Operator training simulator for both panel and field operators in the process industry. Mining and Mineral Processing Process development, feasibility studies Material, energy and CO2 balance Throughput increase and reduction in environmental impact. Expert systems involving software and sensors for optimization of mineral circuits. Others Twin screw extrusion simulation and optimization 3D CFD mixing and extrusion simulation with particle tracking and flow analysis Rock and soil engineering modelling Pressure vessel and mixing vessel design. |